Super Twisting Sliding Mode Control with Compensated Current Controller Dynamics on Active Magnetic Bearings with Large Air Gap

Due to their unique properties, like no mechanical contact and therefore no wear and no lubrication needed, Active Magnetic Bearings (AMBs) have been a dynamic field of research in the past decades. The high non-linearities of AMBs generate many challenges for the control of the otherwise unstable system, thus they need to be addressed to deliver the performance that modern applications require. Integrating the current controller dynamics into the model of a position controller in a cascading control loop helps to improve the performance of the control loop compared to a plain current controlled schema. Further, this nested control loop guarantees the predefined current dynamics of the current controller, tuned according to an industrial criterion. The systems dynamics are modelled and the proposed controller is validated experimentally on a physical test bench. The experimental results show a performant position control with a nested and explicit current controller on an AMB, even with a large air gap and star-connected coils. The trajectory range of the rotor was reduced by 87% to ±20 μm, compared to a plain current-controlled model. The proposed control strategy lays the foundation for further research, especially concerning sensorless position estimation techniques since these usually have limited bandwidth and benefit from a predefined current dynamic.