Investigating the impact of the sulfonation degree in sulfonated polyphenylsulfone (sPPSU) on PES/sPPSU polymer blend membranes

Polyethersulfone (PES) has widespread applications due to its excellent processability, mechanical strength, and chemical resistance. Nevertheless, its hydrophobic nature often leads to severe fouling and permeance decline. To improve the hydrophilicity of PES membranes, polymer blending is one of the most common methods. In this work, a series of sulfonated polyphenylene sulfones (sPPSU) with 1.9, 4.5, 8.2, 12.7, 19 degrees of sulfonation (DS) were synthesized and used to blend with PES. The PES/sPPSU blends were found to be compatible by calculating their theoretical enthalpy of mixing and measuring their glass transition temperatures (Tg´s) at a blend weight ratio of 1:1. Ultrafiltration (UF) membranes were cast using the nonsolvent-induced phase separation (NIPS) method. It was found that 50/50 PES/sPPSU blend membranes with a DS equaling to or exceeding 8.2 eliminated finger-like macrovoids, resulting in a thinner and tight cross-sectional structure. A higher DS of sPPSU rendered the blend membranes with more hydrophilicity and oleophobicity as well as a more negatively charged surface. The unmodified PES membrane had rejections of 87.47% and 91.5% in ultrafiltration tests using feed solutions containing BSA and oil/water emulsion, respectively. The rejections could be further increased to 99.37% and 97.17% respectively by the blend membranes. The blend membranes consisting of a higher DS of sPPSU also exhibited a higher permeance, lower BSA absorption and better anti-fouling properties than the PES membrane.