Pore-scale numerical investigation on the thermal storage properties of packed-bed systems with phase change material microcapsules

Phase change material (PCM) microcapsules are gaining increasing attention because it can overcome the shortage of PCM macrocapsules and increase the heat transfer area, while the pore-scale thermal performance of the PCM microcapsule packed-bed systems, as well as the influence of packing methods and microcapsule sizes on thermal storage, is still poorly understood. This paper introduces various spherical PCM microcapsule pack models, including single-layered, diameter-changed two-layered, and three-layered packing models, to investigate the charging process at pore scale. The indices of thermal storage properties such as charging time, temperature distribution, phase change fraction, pressure drop and thermocline degradation are studied with the finite element method. In the single-layered thermal storage system, the results show that the charging process can be improved by reducing the capsule size and using cross-packing methods. When the capsule size is reduced from 2 to 0.5 mm with cross packing, the charging time can be shortened by 72.97%, but remarkable pressure drop is created. The results indicate that the overall thermal storage performance of multi-layered packed-bed systems is better than that of single-layered packed-bed systems. The charging time of the diameter-changed two-layered and three-layered thermal storage systems can be reduced up to 16.21% and 24.32%, respectively, compared to the single-layered in-line pack with a d = 2 mm. The filling sequence plays a key role in multi-layered thermal systems. A packed-bed system with a diameter decreasing along the heat transfer fluid (HTF) flow direction has a better capacity to reduce thermocline degradation than other packed-bed systems.